Welcome to the DeWalt DW735 Owners Manual, your comprehensive guide to understanding and operating this powerful thickness planer. This manual provides essential information on safety, assembly, operation, and maintenance to ensure optimal performance and longevity of your tool. By following the instructions and guidelines outlined, you’ll be able to unlock the full potential of your planer while maintaining safety and precision in your woodworking projects.
Overview of the DeWalt DW735 Planer
The DeWalt DW735 is a robust 15-amp thickness planer designed for precise and efficient woodworking. Featuring a powerful motor and a 10,000 RPM cutterhead, it delivers smooth results on various materials. With a 12.5-inch width capacity, it accommodates larger stock effortlessly. The planer’s compact design, sturdy steel base, and user-friendly controls make it ideal for professionals and hobbyists. Weighing 80 pounds, it balances portability with durability. Includes a thickness scale, dust shroud, and reversible knives for enhanced performance and convenience.
Importance of Reading the Manual
Reading the DeWalt DW735 manual is crucial for safe and effective operation. It provides detailed instructions on assembly, maintenance, and troubleshooting, ensuring proper use and longevity of the planer. The manual highlights safety precautions, reducing injury risks and preventing damage to the tool. Understanding the features and settings through the manual enhances efficiency and precision in woodworking projects. Always refer to the manual before operating to maximize performance and ensure a safe working experience with your DeWalt DW735 planer.
Technical Specifications of the DeWalt DW735
The DeWalt DW735 features a powerful 1800W motor, 10,000 RPM cutterhead speed, and a robust table design. It weighs 36 kg, ensuring stability and precision in operation.
Motor Power and Performance
The DeWalt DW735 is equipped with a powerful 1800W motor, delivering consistent performance for demanding woodworking tasks. It operates at 10,000 RPM, ensuring efficient planing even on hard materials. The motor’s robust design minimizes vibration and noise, providing smooth operation. With this power, the planer handles tough jobs effortlessly, maintaining accuracy and reducing fatigue during extended use. Its reliable performance makes it ideal for professionals and hobbyists seeking high-quality results in their woodworking projects.
Cutterhead Speed and Design
The DeWalt DW735 features a cutterhead that spins at 10,000 RPM, ensuring fast and precise material removal. Its tri-knife cutter design provides a smooth finish, reducing the need for additional sanding. The balanced cutterhead minimizes vibrations, enhancing accuracy and user comfort. Designed for durability, the cutterhead is constructed with high-quality materials to withstand frequent use. This combination of speed and design makes the DW735 capable of handling various woodworking projects efficiently and effectively.
Table Size and Material Capacity
The DeWalt DW735 planer features a 12.5-inch table width, accommodating materials up to 6 inches thick; With optional extension tables, it can handle boards up to 14 inches wide. The robust design ensures stability, while the table’s smooth surface allows for consistent material feeding. This capacity makes it ideal for both small and large woodworking projects, providing precise results for various lumber sizes. The planer weighs 36 kg, ensuring durability and stability during operation.
Safety Precautions and Guidelines
Ensure safe operation by reading the manual thoroughly. Always wear protective gear, avoid loose clothing, and maintain the tool properly. Prevent overloading the circuit.
General Safety Tips for Operating the Planer
Always read the instruction manual before use. Wear protective gear, including safety glasses and gloves. Ensure loose clothing is tied back and long hair is secured. Maintain a firm grip on the material being planed. Keep hands away from the cutterhead and avoid overreaching. Regularly inspect the tool for damage or wear. Ensure the workspace is well-lit and clear of debris. Follow all safety guidelines to minimize risks and ensure safe operation. Proper maintenance and tool care are crucial for optimal performance and safety.
Handling Vibration and Noise
The DeWalt DW735 planer is designed to minimize vibration and noise for smoother operation. To handle vibration effectively, ensure the unit is mounted on a stable, level surface and use recommended accessories. Regular maintenance, such as sharpening cutter knives and lubricating moving parts, reduces operational noise. Wear protective gear, including gloves, to reduce vibration impact. Keep hands warm and maintain a firm grip to better control the tool. Refer to the manual for specific guidelines on managing vibration and noise during use.
Assembly and Installation Instructions
Follow the step-by-step guide in the manual for assembling and installing the DeWalt DW735 planer. Ensure proper mounting and leveling to guarantee stable operation and precise results.
Step-by-Step Assembly Process
Start by unpacking and inspecting all components for damage. Attach the tables to the planer base following the manual’s instructions. Ensure all bolts are tightly secured. Next, install the cutterhead according to the specified alignment guidelines. Connect the power cord and test the planer at a low setting to confirm smooth operation. Refer to the manual for detailed diagrams and specific torque values to ensure accuracy during assembly.
Mounting and Leveling the Planer
Mount the planer on a sturdy, even surface to ensure stability. Use the provided adjustment screws to level the machine, ensuring the base is evenly balanced. Check the planer’s alignment with a spirit level and tighten all mounting bolts securely. Verify that the tables are evenly aligned with the cutterhead for consistent results. Proper leveling prevents vibration and ensures accurate material processing. Refer to the manual for specific torque recommendations and additional leveling tips to achieve optimal performance and safety during operation.
Operating the DeWalt DW735 Planer
Operating the DeWalt DW735 Planer requires proper material alignment, consistent feeding, and using the control panel for precise thickness adjustments. Always follow safety guidelines and maintain even pressure for optimal results.
Basic Functionality and Controls
The DeWalt DW735 Planer features an intuitive control panel for easy operation. The thickness adjustment knob allows precise material calibration, while the power switch ensures safe startup and shutdown. An emergency stop button is readily accessible for quick termination of operations. The planer also includes a cutterhead lock to prevent accidental movement during adjustments. These controls are designed to enhance safety and precision, making it easier to achieve professional-grade results in your woodworking projects.
Advanced Features and Settings
The DeWalt DW735 Planer boasts advanced features like a three-knife cutterhead for smoother finishes and reduced vibration. The adjustable feed rate allows customization for different materials, while the cutterhead lock ensures precise knife alignment. Additional settings include table extensions for larger workpieces and an integrated dust collection port for cleaner operation. These features enhance versatility and performance, enabling users to tackle complex projects with ease and precision.
Maintenance and Upkeep
Regular maintenance ensures optimal performance and longevity. Clean the planer surfaces, lubricate moving parts, and replace cutter knives as needed. Refer to the manual for detailed guidelines.
Cleaning and Lubricating the Planer
Keep the DeWalt DW735 clean by wiping down surfaces with a dry cloth after each use. Remove dust and debris from the table and cutterhead to ensure smooth operation. Lubricate the feed rollers and pivot points periodically using a high-quality machine oil. Avoid using excessive lubricant to prevent attracting dust. Regular cleaning and lubrication will maintain performance, reduce wear, and extend the lifespan of your planer. Always follow the manual’s specific guidelines for lubrication.
Replacing Cutter Knives and Accessories
To replace the cutter knives, ensure the planer is turned off and unplugged. Use the provided wrench to remove the knife locking screws. Carefully pull out the old knives and insert the new ones, aligning them properly. Tighten the screws firmly. For accessories like feed rollers, refer to the manual for specific instructions. Regularly inspect and replace worn parts to maintain performance. Always follow safety guidelines and consult the manual or DeWalt support for assistance.
Troubleshooting Common Issues
Identify and resolve operational problems by checking for misaligned cutter knives, uneven material, or loose components. Refer to the manual for detailed diagnostic steps and solutions.
Diagnosing and Resolving Operational Problems
Common issues with the DeWalt DW735 may include vibration, noise, or uneven finishes. Check for misaligned cutter knives, dull blades, or improper material alignment. Ensure all bolts are tightened and knives are sharpened. Lubricate moving parts regularly. If the planer vibrates excessively, verify it’s level and secure. For motor issues, inspect the power supply and circuit. Refer to the manual for detailed troubleshooting steps to address specific problems effectively and maintain smooth operation.
Accessories and Replacement Parts
The DeWalt DW735 supports various accessories like cutter knives, dust hoses, and infeed/outfeed tables. Genuine replacement parts are available through authorized dealers or the DeWalt website.
Recommended Accessories for Optimal Performance
For enhanced functionality, consider DeWalt-recommended accessories like infeed and outfeed tables, which improve material support and workflow efficiency. A dust collection system or vacuum hose helps maintain a clean workspace by efficiently removing wood shavings. Additionally, high-quality replacement cutter knives ensure consistent performance and prolong the planer’s lifespan. Optional stands or mobility kits can enhance stability and portability, while maintenance tools like lubricants keep the machine in top condition. Always use genuine DeWalt parts for reliability and safety.
Downloading the DeWalt DW735 Manual
The DeWalt DW735 manual is available as a free PDF download from the official DeWalt website or authorized service portals. Visit the service website and follow the direct link to access the document effortlessly.
Free PDF Download Options and Resources
The DeWalt DW735 manual is readily available for download as a free PDF from various trusted sources. Visit the official DeWalt website or authorized service portals to access the document directly. Additionally, third-party sites like ManualsLib or ManualsOnline host the manual for convenient downloading. When searching, use specific keywords like “DeWalt DW735 manual PDF” to ensure authenticity. Always verify the source to avoid unauthorized or outdated versions. This ensures you have the most accurate and up-to-date guidance for your planer.
Final Tips for Getting the Most Out of Your Planer
To maximize your DeWalt DW735 planer’s performance, regularly maintain the cutter knives and lubricate moving parts. Always follow safety guidelines and ensure the tool is properly assembled. Keep the work area clean and stable to avoid accidents. For optimal results, use recommended accessories and refer to the manual for troubleshooting. By adhering to these tips, you’ll extend the life of your planer and achieve professional-grade finishes in your woodworking projects consistently.